URs Productively

Training Program



URs Productivity provides well structured Project Based training programs that don't teach but make you learn, with a Learn To Do approach which will improve the performance.


Training Program on Productivity and Operation Efficiency
Training Program on Business Excellence
Training Program on Business Process management
Training Program on Internal Audit

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Training Program on Productivity and Operations Efficiency Mechanism - (POEM)

The Need:
Cost of Production - COP is a key parameter that impacts the operating Profit of and manufacturing organization. This COP is important for the organization to be competitive and to have sustainable business growth. Shop floor productivity is the focal point for improving the COP and the key to improving productivity is in ELIMINATION OF WASTE. The real job of eliminating the waste lies in identifying the waste.

The Training Course:

This training course on Productivity and Operations Efficiency Mechanism - (POEM) , provides a productivity improvement frame work where the focus is on identification of waste in a structured way .

Key Themes of the Course:

   Structured frame work for productivity improvement, implementation and monitoring
   Focus on systematic identification of waste
   Introduction to tools for improvement
   Introduction to tools for monitoring performance

Course Contents:

Productivity Basic Concept

   Basic Concepts of Productivity
   Productivity Improvement Framework
   Project Selection Criteria

Productivity - Record:

   Flow Process Sheets
   Work Measurement

Productivity - Analysis:

   Definition and classification of wastes
   Identification of wastes based on - Method Study / MUDA / TPM-7 / TPM-16
   Assessment of Impact of waste
   Identify Gaps

Productivity - Redesign for Improvement:

   Tools for Improvement
   Principles of Work redesign
   Performance Management

Productivity - Implementation Monitoring :

   Work Design Documentation
   Monitoring Plan
   Monitoring Parameters
   Productivity Monitoring Reporting

Training Program on Business Process Management

The Need:
Effectiveness of Business Processes is key for competitiveness for organizations both in manufacturing and service industry. With automation tools available aplenty, automation of wrong processes is going to put organizations far behind. Improving the processes to reach the customers faster, at a lower cost, keeping up the good quality is the key for the sustainable growth of the organization. Organizational process focus and continuous improvement of the processes has to be practiced organization wide. This is to be enabled through tools like business excellence assessment. This will give the cutting edge for the organization , in terms of sound processes , competitiveness and sustainability.

The Training Course:
This training course on Business Process Management, will aim to make organizational processed more effective in terms of quality, cost, response time, flexibility.

Key Themes of the Course:

   Improve Performance Efficiency
   Improve Compliance
   Improve Quality
   Improve responsiveness to customers and markets
   Integration with IT and Operations
   Integration with suppliers and customers

Course Contents

Process Mapping:

   Process Understanding
   Process Architecture
   Process Modeling and Conventions
   Process Mapping

Process Analysis:

   Qualitative Analysis - Value / Added / Analysis
   Quantitative Analysis - Process Metrics(Time, Cost, Delivery) / Flow Analysis / Process Simulation

Process Redesign:

   Approach for Redesign
   Transformational Redesign - Business Process Reengineering / TRIZ
   Transactional Redesign - Optimize Process Elements / Process Flow Elements / Overall Process
   Process automation

Process Implementation Monitoring

   Process Documentation
   Monitoring Plan
   Big Data
   Process Monitoring and Controlling

Training Program on Business Excellence

The Need:
Manufacturing Industry in India and else where is faced with the need of facing global competition both in the export and local market. Manufacturing competitiveness with focus on Productivity, Quality and Delivery (QCD) is the strategy to achieve this. The first step towards this is, organization process orientation and performance accountability. This is to be enabled through tools like business excellence assessment, bench marking and process improvement using statistical process control. This will take the industry to the next level of productivity, competitiveness and sustainability.

The Training Course:
This training course on Statistical Process Control and Business Excellence Assessment will aim to make the organization process and system oriented and introduce continuous improvement and preventive culture.

Key Themes of the Course:

   This course is Process and performance oriented.
   This course helps the participants to assimilate with the process structure of the organization.
   Improve Quality
   Appropriate Statistical process controls to assess the process outputs
   Overall process assessment leading to Business Excellence Assessment

Course Contents

Process Orientation and Business Excellence:

   Basic Concepts of Process Orientations
   Assessment of an Individual Process
   Assessment of Business Excellence

Under Standing Organizational Processes :

   Core Processes
   Support Processes
   Metrics for each process

Statistical Analysis of Processes :

   Specific Metrics for each process
   Measurement of Metrics
   Analysis of Metrics
   Identify Gaps

Process Improvement

   Action Planning
   Tools for Improvement
   Performance Management

Training Program on Internal Audit

The Need:
Effectiveness of Business Processes is key for competitiveness for organizations both in manufacturing and service industry. Management Systems like ISO 9000 , will be significant tool to achieve this. But in many organization where ISO 9000 is in force , it exists more like a compliance mechanism , than as mechanism for continuous improvement with business impact. To make this happen , the organization should have a sound internal audit process. If the internal process is properly carried out, this can become a management tool , to improve the profitability and overall performance of the organization. I can bring about Organizational process focus and continuous improvement as a habit, giving the cutting edge for the organization , in terms of sound processes , competitiveness and sustainability.

The Training Course:
This training course on Internal Audit, will aim to make the Internal Audit as and an effective performance auditing tool.

Key Themes of the Course:

   Improve Understanding of IA a diagnostic tool
   Provide Structured Auditing tool
   Enable integration with business needs
   Improve Quality of Internal Auditing
   Identify Metrics for Internal Audit
   Improve Preventives Culture

Course Contents

Understanding Standard Requirement :

   Quality Management System
   ISO 9001 Standard Frame work
   ISO 9001 functional Requirements

Elements of Internal Audit :

   Types of Audit
   Audit Planning
   Non Compliance – Identifying and Recording
   Audit Follow UP
   Internal Audit Process
   Follow up audits

Statistical Analysis of Processes :

   Specific Metrics for each process
   Measurement of Metrics
   Analysis of Metrics
   Identify Gaps

Effectiveness of IA

   Metrics for IA
   Computing IA Metrics
   Linking Internal Audits with Business Impact

Continuous Improvement Actions Through IA

   Preventive culture
   Correction and Corrective actions
   Continuous improvement mechanism